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The Round Expansion Tank Bracket Steel D42 is a robust, industrial-grade solution designed for secure mounting of large expansion tanks (50-200L) in high-pressure hydronic systems. Engineered with reinforced steel and advanced vibration control, this bracket ensures reliable support in harsh environments, ideal for commercial boiler rooms, industrial process heating, and critical infrastructure where stability and durability are non-negotiable.
Industrial-Grade Load Capacity:
Constructed from Q345B steel (yield strength 345 MPa), supporting 200kg static load and 150kg dynamic load, with 42mm tube compatibility for standard industrial tanks.
Welded gusset plates reduce stress concentrations by 30%, ensuring minimal deflection under heavy loads (vibration ≤15G, 5-500Hz).
Extreme Environment Resistance:
Hot-dip galvanized finish (100μm) with silicone heat-resistant coating (200°C continuous), passing 1000 hours salt spray testing and resisting radiant heat from boilers.
Stainless steel mounting hardware (A4-80) prevents corrosion in high-humidity (RH ≥85%) and chemical-exposed environments (pH 6-9).
Precision Installation System:
Slotted mounting holes (15mm width) allow 80mm horizontal adjustment, with laser-engraved alignment marks for ±2mm precision in off-center installations.
5mm-thick rubber vibration pads reduce noise by 30dB and protect tank surfaces from abrasion in pump-heavy zones.
Compliance & Testing:
Certified to EN 1090-1 (structural steel) and ASME B31.1 (power piping), with load tested at 150% of rated capacity and fatigue tested for 100,000 cycles.
Temperature range: -50°C to +200°C, suitable for extreme cold storage and high-temperature industrial processes.
Ideal for heavy-duty hydronic systems, this bracket excels in:
Power Plant Boiler Rooms: Secures 100-200L tanks in steam boiler systems (10-50 bar pressure), compliant with ISO 13709 and NERC CIP standards.
Chemical Processing Plants: Supports tanks in glycol-based heating systems exposed to acidic/alkaline fluids, with optional PTFE coating for enhanced chemical resistance.
District Heating Substations: Used in large-scale networks to mount multiple tanks, enabling parallel installations and easy system expansion.
Heavy Machinery Cooling Systems: Mounts expansion tanks in mining equipment and construction machinery, enduring 20G vibration and extreme temperature cycles.
Structural Excellence: FEA-optimized design ensures 40% higher load capacity than standard brackets, validated by third-party industrial testing.
Custom Solutions: In-house engineering team provides bespoke adapters for non-standard tank diameters (38-45mm), with 7-day prototyping for urgent projects.
Global Compliance: Certified to major international standards (CE, UL, AS/NZS), ensuring suitability for projects in North America, Europe, and Oceania.
Longevity Promise: 10-year warranty on structural components, with corrosion resistance guaranteed for 15 years in industrial environments.
The Round Expansion Tank Bracket Steel D42 is a robust, industrial-grade solution designed for secure mounting of large expansion tanks (50-200L) in high-pressure hydronic systems. Engineered with reinforced steel and advanced vibration control, this bracket ensures reliable support in harsh environments, ideal for commercial boiler rooms, industrial process heating, and critical infrastructure where stability and durability are non-negotiable.
Industrial-Grade Load Capacity:
Constructed from Q345B steel (yield strength 345 MPa), supporting 200kg static load and 150kg dynamic load, with 42mm tube compatibility for standard industrial tanks.
Welded gusset plates reduce stress concentrations by 30%, ensuring minimal deflection under heavy loads (vibration ≤15G, 5-500Hz).
Extreme Environment Resistance:
Hot-dip galvanized finish (100μm) with silicone heat-resistant coating (200°C continuous), passing 1000 hours salt spray testing and resisting radiant heat from boilers.
Stainless steel mounting hardware (A4-80) prevents corrosion in high-humidity (RH ≥85%) and chemical-exposed environments (pH 6-9).
Precision Installation System:
Slotted mounting holes (15mm width) allow 80mm horizontal adjustment, with laser-engraved alignment marks for ±2mm precision in off-center installations.
5mm-thick rubber vibration pads reduce noise by 30dB and protect tank surfaces from abrasion in pump-heavy zones.
Compliance & Testing:
Certified to EN 1090-1 (structural steel) and ASME B31.1 (power piping), with load tested at 150% of rated capacity and fatigue tested for 100,000 cycles.
Temperature range: -50°C to +200°C, suitable for extreme cold storage and high-temperature industrial processes.
Ideal for heavy-duty hydronic systems, this bracket excels in:
Power Plant Boiler Rooms: Secures 100-200L tanks in steam boiler systems (10-50 bar pressure), compliant with ISO 13709 and NERC CIP standards.
Chemical Processing Plants: Supports tanks in glycol-based heating systems exposed to acidic/alkaline fluids, with optional PTFE coating for enhanced chemical resistance.
District Heating Substations: Used in large-scale networks to mount multiple tanks, enabling parallel installations and easy system expansion.
Heavy Machinery Cooling Systems: Mounts expansion tanks in mining equipment and construction machinery, enduring 20G vibration and extreme temperature cycles.
Structural Excellence: FEA-optimized design ensures 40% higher load capacity than standard brackets, validated by third-party industrial testing.
Custom Solutions: In-house engineering team provides bespoke adapters for non-standard tank diameters (38-45mm), with 7-day prototyping for urgent projects.
Global Compliance: Certified to major international standards (CE, UL, AS/NZS), ensuring suitability for projects in North America, Europe, and Oceania.
Longevity Promise: 10-year warranty on structural components, with corrosion resistance guaranteed for 15 years in industrial environments.
