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Hydronic Manifold Systems for Heating & Water Distribution


What Is a Hydronic Manifold System?

A hydronic manifold serves as the central hub of a water-based heating or cooling system, distributing flow evenly to multiple circuits for precise temperature control.
It is a critical component in underfloor heating, radiator networks, and domestic hot water systems, ensuring stable operation and energy efficiency.

Jiangsu Easywell offers a comprehensive range of manifolds designed to serve as the backbone of hydronic heating, HVAC, and plumbing systems.
Each manifold is engineered for precise flow control, reliable performance, and seamless integration with complementary system components such as expansion tank brackets and vessel supports.


Easywell Manifold Lineup


Our manifold lineup includes high-quality carbon steel manifolds, versatile steel manifolds, and advanced smart manifolds.
Each product is carefully designed and manufactured to ensure stability under fluctuating pressure, long service life, and easy integration into both residential and industrial systems.

Carbon Steel Manifolds

Crafted from premium-grade carbon steel, these manifolds are built for heavy-duty performance.
They undergo precision machining and anti-corrosion treatment, ensuring exceptional pressure resistance, mechanical strength, and durability in demanding environments such as industrial heating loops and central boiler rooms.

Steel Manifolds

Providing a cost-effective solution for standard operating conditions, Easywell’s steel manifolds combine reliability and easy installation.
They deliver consistent performance across a variety of hydronic and water distribution applications while maintaining structural integrity under daily use.

System Compatibility

One of Easywell’s key advantages lies in system integration.
Our manifolds are fully compatible with expansion tank brackets, vessel consoles, and mounting supports, forming a cohesive distribution network that simplifies installation, enhances system safety, and maintains efficiency over time.


Product Categories


CategoryFigureDescriptionApplicationsKey Features
Steel Manifold22Constructed from durable carbon or stainless steel for high-pressure environments.District heating, boiler plants, large hydronic systems.Corrosion-resistant, customizable, high mechanical strength.
In-line Manifold8Streamlined design ideal for compact wall-mounted or modular installations.Apartments, small hydronic retrofits, heat pump systems.Space-saving design, fast installation, integrated ports.
Smart Manifold1Includes sensors, actuators, and gauges for intelligent system management.Smart buildings, industrial automation, advanced HVAC setups.Real-time monitoring, automatic control, modular assembly.


Technical Advantages


  • Precision Flow Balancing: Optimized internal geometry ensures even flow across circuits.

  • High Pressure Tolerance: Rated up to 16 bar for industrial-grade reliability.

  • Extended Lifespan: Stainless or epoxy-coated steel prevents corrosion and scaling.

  • Universal Threading: BSP/NPT interfaces fit global system standards.

  • Temperature Endurance: Works from –20°C to +120°C for wide climate adaptability.

  • Cross-System Compatibility: Perfectly pairs with expansion tank brackets and control valves.


Key Technical Parameters


ParameterIn-line ManifoldHeavy-Duty Floor Heating ManifoldBasic Hydronic Manifold
MaterialBrass / Stainless SteelCarbon Steel / Stainless 304Brass / Carbon Steel
Nominal Tube Diameter25–40 mm32–50 mm20–32 mm
Max Working Pressure10 bar16 bar6–10 bar
Operating Temperature Range–10°C ~ +110°C–20°C ~ +120°C0°C ~ +95°C
Flow Rate per Circuit1.0–2.5 m³/h2.5–4.5 m³/h0.8–1.5 m³/h
Connection TypeThreaded BSP/NPTFlanged or ThreadedThreaded
Available Circuits2–64–122–8
Mounting OrientationWall-Mount / HorizontalFloor Cabinet / HorizontalWall-Mount
Optional ComponentsThermometer, Air VentFlow Meter, Pressure Gauge, ActuatorManual Air Vent, Drain Valve
Corrosion ProtectionZinc-Plated / StainlessEpoxy-Coated / StainlessNickel-Plated


Component Integration & Customization


Easywell manifolds support multiple functional add-ons and OEM customization options:

  • Flow meters, air vents, drain valves, and balancing valves

  • Actuators and thermostatic heads for zone control

  • Integrated sensors, gauges, and temperature probes

  • Modular cabinets and insulation kits for clean installation

  • Custom circuit spacing (50–100 mm) and bespoke labeling for OEM partners


Design Configurations Comparison


TypeLayoutKey AdvantageTypical Use Case
In-line ManifoldStraight, compactMinimal footprint, wall-mounted useResidential retrofit, heat pump integration
Heavy-Duty ManifoldLarge bore, reinforcedHigh flow, pressure resistanceIndustrial floor heating, boiler systems
Smart ManifoldModular, sensor-integratedAutomatic monitoring and controlSmart home and HVAC automation
Steel ManifoldCarbon or stainless steelRugged and corrosion-resistantCentral heating systems
Basic ManifoldManual operationSimple, affordable setupSmall residential heating loops


Applications


Residential Systems

  • Underfloor and radiator heating loops

  • Domestic hot water distribution

  • Compact hydronic and retrofit applications


Commercial Systems

  • Multi-zone offices, schools, and healthcare facilities

  • Modular energy centers and mechanical rooms


Industrial Systems

  • Process water distribution and boiler loops

  • Factory or warehouse heating systems


Renewable Energy Integration

  • Solar thermal and geothermal systems

  • Hybrid water heating and cooling installations


Installation Recommendations


StepInstruction
1. PreparationConfirm size, circuit count, and mounting space before installation.
2. MountingUse M8–M10 expansion bolts; keep the manifold perfectly horizontal.
3. ConnectionUse PTFE tape or thread sealant; avoid over-tightening.
4. BalancingAdjust each circuit after initial filling to achieve uniform flow.
5. Pressure TestPerform 1.5× pressure test for 30 minutes before system operation.


Maintenance & Support


  • Inspection every 6–12 months for leakage or valve adjustment.

  • Clean circuits using mild alkaline solution to remove deposits.

  • Replacement parts available: valves, flow meters, air vents.

  • Warranty: 2 years standard; up to 5 years for OEM supply.

  • Technical support for installation and system optimization.


Why Choose Easywell?


  • 20+ years of manufacturing experience in hydronic components.

  • ISO-certified precision production with CNC technology.

  • Global OEM/ODM cooperation for heating and plumbing brands.

  • Proven reliability across residential, commercial, and industrial projects.


FAQ – Frequently Asked Questions


Q1. What’s the difference between a hydronic and floor heating manifold?


Hydronic manifolds are versatile for both heating and cooling; floor heating versions focus on low-temperature circuits and include flow meters for balancing.


Q2. Can I mix stainless and brass components in one system?

Yes, but a dielectric separator is recommended to prevent galvanic corrosion.


Q3. Do you offer pre-assembled or modular manifolds?

Yes, the Smart Manifold Series is factory-assembled with integrated sensors and actuators.


Q4. Are these manifolds compatible with smart control systems?

Yes, most models support thermostatic actuators and Modbus or 0–10V signal control.


Q5. Are Easywell manifolds suitable for cooling or chilled-water use?

Yes, operating temperature range down to –10°C supports radiant cooling applications.


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